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For LiDAR scanning solution Polygon Mirrors and Scanner Motors Vol.1

For LiDAR scanning solution Polygon Mirrors and Motors Vol.1

 

Chapter 2

Alternative Technology for LiDAR Scanning

POLYGON vs. Galvanometer

The following is a comparison of Polygon scanners and Galvanometer scanners. (See cross-reference below.)

1. SCAN ANGLE

POLYGONGALVO
A four sided polygon will provide a 120 degree optical field of view. A wider field of view is possible using a three facets mirror and a 360 degrees view is possible by illuminating multiple facets. This is not possible with a galvanometer scanner. Typically limited to +/- 20 degree mechanical or 80 degrees optical.
Good Bad
 
POLYGON Good
A four sided polygon will provide a 120 degree optical field of view. A wider field of view is possible using a three facets mirror and a 360 degrees view is possible by illuminating multiple facets. This is not possible with a galvanometer scanner.
GALVO Bad
Typically limited to +/- 20 degree mechanical or 80 degrees optical.

2. SPEED STABILITY

POLYGONGALVO
Polygon scanners can operate at various speeds, ranging from a few hundred RPMs up to 50K RPM while still maintaining high speed stability. This allows LIDAR units equipped with polygons to capture high resolution images at a wide FOV (Field of View) even for long distance measurements. Galvanometers have a non-linear scan rate which means that the scan speed is fastest at the center and slowest at the corners. This produces a low resolution image directly ahead of the vehicle and high resolution images as you approach the corners.
Good Bad
 
POLYGON Good
Polygon scanners can operate at various speeds, ranging from a few hundred RPMs up to 50K RPM while still maintaining high speed stability. This allows LIDAR units equipped with polygons to capture high resolution images at a wide FOV (Field of View) even for long distance measurements.
GALVO Bad
Galvanometers have a non-linear scan rate which means that the scan speed is fastest at the center and slowest at the corners. This produces a low resolution image directly ahead of the vehicle and high resolution images as you approach the corners.

3. SCAN RATE and POWER COMSUMPTION

POLYGONGALVO

LiDAR requires a large aperture for collecting as many scare photons as possible reflected from a distant target. Polygons can have large apertures while still being able to scan at high speeds with low power consumption. Polygon scanners can scan fast with low power consumption with large apertures. The Polygon scanners have a constant scan speed and require relatively low power to scan 10X faster than a reciprocating galvo scanner.

A galvanometer is a reciprocating device, so at maximum speed, the scan rate is not linear and power consumption is very high. (Could reach hundreds of watts) Small aperture galvo scanners can scan fast but the small aperture limits the range. The Y-axis galvo scanner, incidentally, is moving relatively slowly so power consumption is low.

Good Bad
 
POLYGON Good
LiDAR requires a large aperture for collecting as many scare photons as possible reflected from a distant target. Polygons can have large apertures while still being able to scan at high speeds with low power consumption. Polygon scanners can scan fast with low power consumption with large apertures. The Polygon scanners have a constant scan speed and require relatively low power to scan 10X faster than a reciprocating galvo scanner.
GALVO Bad
A galvanometer is a reciprocating device, so at maximum speed, the scan rate is not linear and power consumption is very high. (Could reach hundreds of watts) Small aperture galvo scanners can scan fast but the small aperture limits the range. The Y-axis galvo scanner, incidentally, is moving relatively slowly so power consumption is low.

4. COST

POLYGONGALVO
LiDAR does not require the most accurate galvo scanners, but high reliability is essential. High reliablity, high accuracy, polygon scanners can be more competitive than galvanometers.

Low accuracy, low reliability galvanometers scanners are available for less than $100, but High reliability, high accuracy, galvanometer scanners cost hundreds of dollars.

Better Good
 
POLYGON Better
LiDAR does not require the most accurate galvo scanners, but high reliability is essential. High reliablity, high accuracy, polygon scanners can be more competitive than galvanometers.
GALVO Good
Low accuracy, low reliability galvanometers scanners are available for less than $100, but High reliability, high accuracy, galvanometer scanners cost hundreds of dollars.

5. THERMAL ISSUE / LIFE

POLYGONGALVO
Long life.
Temperature resistant: can operate in both high and low temperatures.
No need for heat sinks or active cooling.

Requires Need direct heat sinking. In addition, the galvanometer's controller is very exspensive in terms of power consumption needs high power and requires large heat sinks for cooling.
This is not ideal for a design that requires conductive to a compact LIDAR scanner on a that is to be used in varying environments such as a hot summer's day. Active cooling will also be required.

Good Bad
 
POLYGON Good
Long life.
Temperature resistant: can operate in both high and low temperatures.
No need for heat sinks or active cooling.
GALVO Bad
Requires Need direct heat sinking. In addition, the galvanometer's controller is very exspensive in terms of power consumption needs high power and requires large heat sinks for cooling.
This is not ideal for a design that requires conductive to a compact LIDAR scanner on a that is to be used in varying environments such as a hot summer's day. Active cooling will also be required.

Polygon scanners have the advantage over galvanometers thanks to its ability to be a cost effective solution to achieve high accuracy scans with flexible operating ranges and long life.

Some of the most prominent AV LiDAR manufacturers of today intitially began development using galvo-galvo scanners because it is a common, off-the-shelf technology that is easy to implement. On the other hand, polygon scanners are not well understood outside of the laser printer market. This is a major barrier to many which is why most OEMs trying to implement a polygon scanner will fail to succeed within their time and cost budgets despite polygon scanners having the advantage over galvanometers.

Study on MEMS LiDAR

A few years ago, MEMS scanning mirrors promised to be a low cost replacement for polygon and galvo scanners. Some thought MEMS was Solid State technology but it is not. MEMS are small, fragile, mechanical mirrors. They are upset by vehicle motion and the scan speed is a function of temperature. You cannot tell where they are pointing. At speed, a MEMS scanner is a resonant device which means it scans fastest in the middle and slowest at the end of each scan. This means the center of the scan has the lowest resolution, the opposite of what is wanted for LiDAR. Polygon mirror facets are typically flat to λ/4 @ 633nm. This is excellent for high resolution scanning to hundreds of meters. It is difficult to find a flatness spec on MEMS mirrors. The thin, fragile MEMS mirror flatness has been described as a potato chip! This limits MEMS to very short range scanning. MEMS mirrors are suspended between very fine torsion bars which will abruptly break at the end of their life. Claims that MEMS scanners are solid state are false.

Polygon scanners have been used for commercial and military LiDARs in mobile ground and airborne environments. It is the most proven LiDAR scanning technology. Polygon scanners have larger apertures for longer range, wider scan angles, competitive pricing and are proven to work in mobile LiDAR applications.

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